ISRO Project Surya: Next Generation Launch Vehicle (NGLV)

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Wait a minute ! Who said we have to use methlox in upper stage ? Because I surely didn't !

My only question is why we don't build a 2 stage LV with reusable 1st stage. THAT'S IT

New glenn - 13.6 t to GTO

And BTW a 4-6t to GTO & 10-16t to LEO would suffice our 99% of needs
For God's sake mate, just read check all the five pages of the thread before doing whatever you are doing here.




View: https://m.youtube.com/watch?v=3zFzsnUQe-k

ISRO chief himself explained the reason for a 3 stage LV instead of a 2 stage one in this video at 34:24
 
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Appreciate your reply 👍
For God's sake mate, just read check all the five pages of the thread before doing whatever you are doing here
My question was in general and not in particularly for NGVL. I didn't know where to ask it and decided that this thread would be close enough
ISRO chief himself explained the reason for a 3 stage LV instead of a 2 stage one in this video at 34:24
Indranil didn't actually answer the question of why 3 stage are required unlike Somnath ji who did.

Somnath ji basically said that a 2 stage LV's spent stage would impact land mass of SE nations and also something about having to build a bigger upper stage something something

Now I am a bit confused because distance between Sriharikota and Thailand or Malaysia is approximately 2000km which is huge. For example a much bigger rocket than NGLV like new glenn with a 13.5t gto capacity only makes a 620 miles (1000km) down range landing on a barge in sea. Our requirement LV is much lower around 4-6t to gto. So our should be way less

Please keep in mind that reusable 1st stage landing involves deacceleration in both fly back and in sea landing
 
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Wait a minute ! Who said we have to use methlox in upper stage ? Because I surely didn't !

My only question is why we don't build a 2 stage LV with reusable 1st stage. THAT'S IT

New glenn - 13.6 t to GTO

And BTW a 4-6t to GTO & 10-16t to LEO would suffice our 99% of needs
For 5T to GTO in Reusable mode, you need 10T to GTO in Expendable mode

So, inorder to achieve that requirement, using the LME-1100 ( a gas generator cycle engine, vac Isp of 335sec) you need to achieve very low structural factors, those numbers are very difficult to achieve even with advanced materials like Al-Li Alloy and precision manufacturing....it's simply impossible, hence ISRO choose 3 stage to Orbit....

As far as New Glenn is concerned, their engine is Oxidiser Rich Staged Combustion, hence it has higher Isp than our LME-1100 engine, hence they can achieve TSTO with higher structural factors

If you have lower ISp engine, then your rocket should have Lower Structural Factors to achieve same payload as that of Rocket with Higher Isp & Higher Structural Factors, hope you understand now
 
For 5T to GTO in Reusable mode, you need 10T to GTO in Expendable mode

So, inorder to achieve that requirement, using the LME-1100 ( a gas generator cycle engine, vac Isp of 335sec) you need to achieve very low structural factors, those numbers are very difficult to achieve even with advanced materials like Al-Li Alloy and precision manufacturing....it's simply impossible, hence ISRO choose 3 stage to Orbit....

As far as New Glenn is concerned, their engine is Oxidiser Rich Staged Combustion, hence it has higher Isp than our LME-1100 engine, hence they can achieve TSTO with higher structural factors

If you have lower ISp engine, then your rocket should have Lower Structural Factors to achieve same payload as that of Rocket with Higher Isp & Higher Structural Factors, hope you understand now
So you're saying using 3 stage has everything to do with ISP and little to nothing to do with spent stages. Correct me if I got that wrong
 
The problem is simple.

1. Lost GISAT 1, EOS3 and EOS9 which is intended for Military purpose.
2. Indian Navigation Satellite project is in dire situation. 7 Failed rockets with 4 Operating. Serious problem with Navigation system required for Precision strikes.
3. Now upcoming SBS is 54 Satellite and we are planning to do it short period.

Now, loosing Satellite is part and parcel of the game. But if we replenish sooner than no issue. But we take years to do the replenishment. Top of that ISRO cannot do more than 6 launches per year.

It is better to start building Launchers in large scale since we have lot of Satellites to launch. 54 SBS with replacement for GSAT, EOS3, 9. Followed by further expansion of NVS series satellite. Current capability is 1500KM from Indian Border. We should start world wide service, since we can provide service to poor countries.


Also if we are allowing Private consortium to build PSLV. It is better to let them build GSLV MK2 and LVM3 for Commercial Satellite launching. At least they can prepare the OEM who can work with them when NGLV come into picture.

GOI chumps should open the purse.
 
OK so how new startups are doing it, rocketlab, SpaceX, blue origin, relativity space etc.
Rocketlab , SpaceX, blueorigin recieve the know-how & know-why from NASA, that's how they are able to do Staged Combustion Engine in 1st attempt

For Eg, Falcon9's Merlin-1D is actually a derivative of a NASA engine, these startups use decades of knowledge gained during the space race, while we have to gain know-how & know-why on our own , hence ISRO choose Gas generator cycle for LME-1100, since they already have the know-how & know-why of GG cycle engines , to reduce the development time,cost & risk...

After we master the Semi Cryo engine SE-2000, ISRO will gain Know-how & Know-why for ORSC engines, then they will develop ORSC based LOX-METHANE engine LME-3000
 
My question was in general and not in particularly for NGVL. I didn't know where to ask it and decided that this thread would be close enough
No worries mate 👍
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Indrani actually didn't answer why 3 stage are required unlike Somnath ji who did.
Why it makes perfect sense to me. I have tried to simplify his explanation for you in my 3rd point

Now I am a bit confused because distance between Sriharikota and Thailand or Malaysia is approximately 2000km which is huge. For example a much bigger rocket than NGLV like new glenn with a 13.5t gto capacity only makes a 620 miles (1000km) down range landing on a barge in sea. Our requirement LV is much lower around 4-6t to gto. So our should be way less

Here are my understanding of why we need 3 stages in NGLV by combining the info from both Indranil's thread and Somnath Sir's interview
1. Better Payload fraction compared to a 2 stage desgin
2. We dont want parts to end up over SE asia
3. Greater Flexibility in launching to both LEO and GTO

Forget reusability for a second and only focus on the expended mode for now
Lets assume instead of being a 3 stage rocket this is a 2 stage one, now you have 2 scenarios either merge LM 470 and LM 120 in one and create a LM 590 or Merge LM 120 and LM 70 in a LM 190

1. Since we use a Gas generator cycle engine with Methane our combo is the most inefficent (Least Isp) compared to Merlin engine a Gas Generator cycle engine with Kerosene (More energy dense) and lightweight alloys for 1st stage and BE 4 a FFSC engine (more efficient engine) with Methane for 1st stage.
Our LME 590 as a whole would less efficient and heavier than falcon 9 or New Glenn first stage, so what do we do to overcome this inefficiency break LM 590 into 2 parts and shed the dry mass (dead weight) LM 470 as soon as possible to lighten up the rocket.

1a. So now you say leave LM 470 as it is and just use a LM 190, but remember LM 190 still does not have escape velocity because LM 470 can't provide enough thrust for that alone so LM 190 will not only have to push itself to escape velocity but also insert itself in orbit
To achieve this the 2nd stage will have to be quite big to have enough propellant to provide the needed thrust and thus will have a lot of dead weight after the stage achieves escape velocity
And this much dead weight will maake the LM 190 stage inefficient so what do we do, break this 2nd stage in 2 parts in such a way that as soon as we reach escape velocity the dead weight is expended/shed off and that's how you get a LM 120 and a LM 70, as soon as we reach orbital velocity the LM 120 stage will be expended and we will be left with a much lighter LM 70 to take us to LEO and insert our payload in the desired orbit.

2. Now you might ask why LM 470 and LM 120 and not LM 550 and LM 40 or LM 400 and LM 190, this is where debris falling over SE asia comes into play, we want our 1st stage to be as big as possible so long its debris will fall in the Indian Ocean and not over SE Asia
Similrly we want our 2nd stage to be as small as possible so that it either burns up in the atmosphere or falls in the ocean,
and only LM 470 and LM 120 form the perfect ratio that fulfills both these conditions

FYI, During the descent phase the 1st stage travels a lot of distance too, so if it seprated from the rocket near Andaman sea you can bet it will fall in the bay of bengal some 1000 km away so how far downrange from the launch site the 1st stage lands is not an the right way to look at it, think about where will the debris fall in the expendable mode, even new Glenn's or Falcon 9's debris falls over 2000km downrange nevermind where will the 1st stage land has a lot of orbital mechanics baked into it so you can't just directly compare NGLV to Falcon 9 or New glenn on how far away the 1st stage will land.
A New glenn launched from SHAR will land very differntly than one launched from Vandenberg



3. To put it simply CE engines are more costly but also more efficient (higher specific impulse) the LME engines but this efficiency does not negate the cost benefit of slightly inefficient but cheaper LME engine in LEO however in GTO it definitely does and that's why by breaking the 2nd stage into 2 parts you can optimize for both of these orbits based on our needs. want to send a payload to LEO use a LME powered LM 70 3rd stage, want to send a payload to GTO use a CE powered C32 3rd stage.

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As you can see Falcon 9 is a LEO optimized rocket where as Ariane 5 is a GTO optimized rocket and ISRO is trying to optimize NGLV for both of these orbits and this is exactly what Indranil was trying to explain in his twitter thread.

Rocketlab , SpaceX, blueorigin recieve the know-how & know-why from NASA, that's how they are able to do Staged Combustion Engine in 1st attempt

For Eg, Falcon9's Merlin-1D is actually a derivative of a NASA engine, these startups use decades of knowledge gained during the space race, while we have to gain know-how & know-why on our own , hence ISRO choose Gas generator cycle for LME-1100, since they already have the know-how & know-why of GG cycle engines , to reduce the development time,cost & risk...

After we master the Semi Cryo engine SE-2000, ISRO will gain Know-how & Know-why for ORSC engines, then they will develop ORSC based LOX-METHANE engine LME-3000
our Starship equivalent will use a FFSC LME 3000
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